Warehouse & Logistics Hubs
Enables combined bulk bottom-tier pallet placement with manual carton-picking walkways above, drastically reducing travel distances for pick-and-pack crews.
Engineering Excellence · Ajman Free Zone
Transform Vertical Height into Multi-Tier Usable Warehouse Floor Space
Rack-supported mezzanine floors utilize the heavy-duty upright racking structure itself to support elevated floor levels, eliminating the need for standalone structural building columns. By integrating high-strength pallet racking uprights directly with modular steel deck channels, primary purlins, and secondary joists, this design delivers unmatched spatial and structural efficiency.
Manufactured directly at our Ajman production facility in compliance with international warehouse safety protocols, our custom platforms enable industrial distributors, third-party logistics (3PL) providers, and assembly facilities to double or triple existing floor capacity without incurring costly structural building expansion or civil permitting overhead.
Up to 5,000 kg/m² Capacity
Structural Advantages
Engineered Features for Industrial Performance
Our mezzanine platforms are engineered with certified high-tensile structural steel profiles to withstand the demands of heavy logistics and industrial production.
Extreme Load Ratings
Engineered to bear point and uniformly distributed loads (UDL) up to 5,000 kg/m², catering to high-density palletised storage and heavy machinery installations.
Maximum Space Cubing
Utilizes unexploited overhead building clearance, effectively transforming high roof clearances into dedicated order picking levels, workstations, or offices.
Modular Decking Options
Available with hot-dip galvanised (GI) perforated steel decking, anti-slip open steel gratings for fire sprinkler penetration, or heavy-duty plywood with steel plate overlays.
Bolt-Together Fast Assembly
Precision CNC punching and roll-formed interlocking framing ensure accurate site assembly without hot works or welding, accelerating handover schedules.
Proven Use Cases
Industrial Applications Across Global Sectors
Engineered for seamless integration into multi-functional facilities requiring simultaneous storage, picking, and processing operations.
Manufacturing Facilities
Accommodates secondary light assembly lines, quality control testing rooms, tool stores, and electrical maintenance decks over active machine floor spaces.
Cold Storage & Controlled Environments
Optimizes chilled volume density by utilizing high overhead refrigeration envelopes without restricting chilled air circulation or fire suppression systems.
Technical Parameters
Engineering Parameters & Specifications
Custom calculated based on seismic zones, slab core depths, handling equipment specs, and expected operational duty cycles.
5,000 kg/m² Maximum Verified Live Load
Up to 15m Continuous Clear Span Beams
Multi-Tier Up to 4 Elevated Levels (G+3)
100% Bespoke CAD Layout & Stairway Engineering
| System Parameter | Standard Specification | Custom/Heavy-Duty Option |
|---|---|---|
| Structural Column Profiles | Omega roll-formed steel uprights (90mm / 100mm / 120mm) | Double-upright reinforced heavy columns with base tie-plates |
| Main Support Beams | Cold-formed boxed beams or structural C/I-sections | Heavy Universal Beams (UB) for extreme spans |
| Decking Substrate | Hot-dip GI ribbed decking panels with kickplates | Open galvanized steel gratings or 28mm high-density resin boards |
| Safety Accessories | Safety handrails, intermediate knee rails, toe boards | Self-closing pallet up-and-over safety swing gates, mesh cladding |
| Vertical Access | Industrial steel stairways with chequered anti-slip treads | Vertical cargo lifts, goods elevator integration, chute conveyors |
| Surface Treatment | Electrostatic high-durability epoxy powder coating | Hot-dip galvanising (ISO 1461) for aggressive/external atmospheres |
Need an Engineered Mezzanine Layout for Your Facility?
Our structural design team evaluates clear heights, slab capacities, and workflow dynamics to supply CAD layouts, static load calculations, and competitive direct-from-manufacturer pricing.